24
70
0
75
●加工实例
Case
Studies
30
0
70
0
・
托架
Plate
・
V=140m/min
(N=446min
-1
)
・
dxw=43x15mm
・
f=0.2mm/刃
tooth
(F=535mm/min)
・
干式
Dry
・
MSR100R-2
・
6刀列
6
edge
lines
・
APMT250616ER-NB3
・
APMT250616ER-NB4
(PR660)
SC45C
・
基座
Base
・
V=150m/min
(N=478min
-1
)
・
dxw=40x15mm
・
f=0.15mm/刃
tooth
(F=430mm/min)
・
干式(空气冷却)
Dry
・
MSR100R-2
・
6刀列
6
edge
lines
・
APMT250616ER-NB3
・
APMT250616ER-NB4
(PR660)
SS400
MSR
其他公司刀具C
Competitor
Cutter
C
切屑除去量=345cc/分
Chip
evacuation=345cc/min
切屑除去量=33cc/分
Chip
evacuation=33cc/min
MSR
其他公司刀具D
Competitor
Cutter
D
切屑除去量=258cc/分
Chip
evacuation=258cc/min
切屑除去量=43cc/分
Chip
evacuation=43cc/min
・相对于其他公司的刀具C〔
φ125(6刀刃)
V=120m/min
f=0.1mm/刃
(F=
184mm/min)
dxw
=6x30mm〕
的切屑除去量=33cc/分,
MSR达到其10倍以上的切屑除去量,
大幅缩短了加
工时间。
・Since
MSR
is
able
to
evacuate
chips
more
than
10
times
comparing
with
competitor
Cutter
C
[dia
125mm
(6
Edges)
V=120m/min
f=0.1mm/tooth
(F=184mm/min)
dxw=6x30mm]
chip
evacuation=
33cc/min,
the
cutting
time
is
drastically
improved.
(根据客户评价)
Evaluation
from
the
user
SS400
・
底座
Base
Plate
・
V=200m/min
(N=640min
-1
)
・相对于其他公司的刀具D〔
φ100(6刀刃)
V=150m/min
f=0.12mm/刃(F=344mm/min)
dxw
=5x25mm〕
的切屑除去量=43cc/分,
MSR的切深(d)较大,
使切屑除去量的提高了6倍。
・Since
MSR
is
able
to
deepen
doc
comparing
with
competitor
Cutter
D
[dia
100mm
(6
edges)
V=150m/min
f=0.12mm/tooth
(F=344mm/min)
dxw=5x25mm]
chip
evacuation=43cc/min,
the
cutting
time
is
drastically
improved.
(根据客户评价)
Evaluation
from
the
user
S35C
・
托架
Bracket
・
V=150m/min
(N=478min-1)
0
・
dxw=75x10mm
・
f=0.1mm/刃
tooth
(F=385mm/min)
・
干式(喷雾冷却)
Dry
・
MSR100R-4
・
6刀列
6
edge
lines
・
APMT250616ER-NB3
・
APMT250616ER-NB4
(PR660)
・
dxw=20x70mm
・
f=0.25mm/刃
tooth
(F=718mm/min)
・
干式(喷雾冷却)
Dry
・
MSR100R-2
・
6刀列
6
edge
lines
・
APMT250616ER-NB3
・
APMT250616ER-NB4
(PR660)
100
MSR
其他公司刀具E
Competitor
Cutter
E
切屑除去量=289cc/分
Chip
evacuation=289cc/min
切屑除去量=114cc/分
Chip
evacuatione=114cc/min
MSR
其他公司刀具F
Competitor
Cutter
F
切屑除去量=1005cc/分
Chip
evacuation=1005cc/min
切屑除去量=417cc/分
Chip
evacuation=417cc/min
・相对于其他公司的刀具E
〔
φ100(4刀刃)V=250m/min f=0.1mm/刃(F=320mm/min)
dxw
=36x10mm〕的切屑除去量=114cc/分,
由于MSR可以达到d=75mm的切深,
加工效率提
高了约2.5倍。
・Since
MSR
is
able
to
cut
by
doc
d=75mm
comparing
with
competitor
Cutter
E
[dia
100mm
(4
edges)
V=250m/min
f=0.1mm/tooth
(F=320mm/min)
dxw=36x10mm]
chip
evacuation=
114cc/min,
the
cutting
efficiency
is
improved
2.5
times.
(根据客户评价)
Evaluation
from
the
user
・M
S
R
相
对于其他
公司的刀具
F〔φ10
0
(
6刀列
)V=13
0
m
/
m
i
n
f
=
0
.12
m
m
/
刃
(F=298mm/min)
dxw=20x70mm〕
将进刀量提高2.4倍也可以实现安定的加工,
大幅度提
高了加工效率。
・Since
MSR
is
able
to
cut
stably
even
by
increasing
feed
rate
2.4
times
comparing
with
competitor
Cutter
F
[dia
100mm
(6
edge
lines)
V=130m/min f=0.12mm/tooth
(F=298mm/min)
dxw=20x70mm],
cutting
efficiency
is
drastically
improved.
(根据客户评价)
Evaluation
from
the
user
4