ø16
ø30
ø180
ø50
73
ø25
■
加工实例
Case
Studies
Martensitic
Stainless
Steel
SUS630
(析出硬化系)
・
壳体
Housing
・
Vc=122
m/min
・
ap=1~2
mm
・
f=0.18
mm/rev
SUS440C
(马氏体系)
・
套筒
Sleeve
・
Vc=100
m/min
・
ap=0.4
mm
・
f=0.15
mm/rev
Precipitation
hardening
Stainless
Steel
・
湿式
WET
・
CNMG120408MS
23
10
・
湿式
WET
・
TNMG160408MU
20
50
(CA6525)
(CA6525)
CA65
25
-MS
其他公司涂层
I
Competitor
I
4,000个/刀尖以上
More
than
4,000pcs/edge
2,000
个/刀尖
2,000pcs/edge
CA65
25
-MU
其他公司涂层
J
Competitor
J
350个/刀尖
350pcs/edge
200
个/刀尖
200pcs/edge
●
●
●
●
Permalloy
Stainless
cast
steel
15
MS断屑槽（CA6525）的寿命相比其他公司涂层I达到2倍
MS
chipbreaker
(CA6525)
doubled
the
tool
life
of
Competitor
I.
根据用户评价
Evaluation
from
the
customer
透磁合金
(Fe-Ni合金)
・
壳体
Housing
・
Vc=80
m/min
・
ap=0.7
mm
・
f=0.12
mm/rev
・
湿式
WET
・
WNMG080408MU
(CA6525)
相比其他公司涂层J，切屑处理良好，工具寿命得到提高。
Compared
to
competitorJ,
CA6525
provided
better
chip
control
with
longer
tool
life.
根据用户评价
Evaluation
from
the
customer
SCS14A
(不锈钢铸钢)
・
阀座
・
vc=120
m/min
・
ap=1.0
mm
・
f=
0.10
mm/rev
・
湿式
WET
・
CNMG120408MQ
(CA6525)
CA65
25
-MU
其他公司涂层
K
Competitor
K
34个/刀尖
34pcs/edge
12
个/刀尖
12pcs/edge
CA65
25
-MQ
其他公司涂层
L
Competitor
L
30个/刀尖
30pcs/edge
10
个/刀尖
10pcs/edge
●
●
●
●
●
●
改变为端面加工并且断屑槽也变更后，切屑处理得到改善，不再出
现停机现象，寿命也得到大幅度改善。
By
changing
the
edge
face
machining
and
the
chipbreaker,
cutting
evacuation
was
improved
and
the
machine
did
not
stop
operating.
This
also
helped
to
extend
tool
life.
根据用户评价
Evaluation
from
the
customer
Inconel718(耐热合金)
Inconel
718
(High-Temp.Alloy)
MQ断屑槽寿命为三倍
磨损量小于其他公司产品
MQ
could
achieve
triple
tool
life.
Wear
was
smaller
than
competitor’s.
根据用户评价
Evaluation
from
the
customer
Inconel718(耐热合金)
Inconel
718
(High-Temp.Alloy)
・
圆棒
Shaft
・
Vc=50
m/min
・
ap=2
mm/per
cut
・
f=0.1
mm/rev
・
湿式
Wet
・
CNMG120408PS
(CA6525)
CA65
25
-PS
3
个/刀尖
3
pcs/edge
CA6525
M公司M35CVD
Comp.M
M35CVD
・
圆棒
Shaft
・
Vc=50m/min
・
ap=2
mm/per
cut
・
f=0.1
mm/rev
・
湿式
Wet
・
CNMG120408MS
(PR1125)
PR11
25
-MS
3
个/刀尖
3
pcs/edge
PR1125
N公司M25PVD
Comp.N
M25PVD
M公司CVD
M35涂层
Competitor
M
1
1
/
2
个/刀尖
1
1
/
2
pcs/edge
N公司PVD
M25
涂层
Competitor
N
3
个/刀尖
3
pcs/edge
●
●
●
●
●
●
5
CA65
25
相比其他公司涂层M，加工数量提高到2倍
刀尖状态相比其他公司涂层M良好。
CA65
25
machined
more
than
2
times
as
many
workpieces
as
Competitor
M.
Cutting
edge
condition
of
CA65
25
was
better
than
Competitor
M.
根据用户评价
Evaluation
from
the
customer
PR11
25
同其他公司PVD涂层N相比，相同数量的加工后磨损量较小
的同时可以进行安定加工。
PR11
25
showed
superior
wear
resistance
and
machining
stability
compared
with
Competitor
N.
根据用户评价
Evaluation
from
the
customer