ø34
ø26
42
ø20
■
加工实例
Case
Studies
Austenitic
Stainless
Steel
30
16
18
・
接头
Connector
・
Vc=120
m/min
・
ap=2
mm
・
f=0.2
mm/rev
・
湿式
WET
・
CNMG120408MS
SUS316
(奥氏体系)
Austenitic
Stainless
Steel
(CA6525)
・
喷嘴
Nipple
・
Vc=120
m/min
・
ap=2.5
mm
・
f=0.15
mm/rev
・
湿式
WET
・
CNMG120408MS
SUS316
(奥氏体系)
(CA6525)
CA65
25
-MS
其他公司涂层
A
Competitor
A
580个/刀尖
580pcs/edge
200个/刀尖
200pcs/edge
CA65
25
-MS
其他公司涂层
B
Competitor
B
30个/刀尖
30pcs/edge
15
个/刀尖
15pcs/edge
●
●
●
●
●
●
Austenitic
Stainless
Steel
Austenitic
Stainless
Steel
30
相比其他公司涂层A,MS断屑槽(CA6525)的切屑处理、耐磨损性都表现
良好,刀具寿命提高近3倍。
Compared
to
competitor
coated
A,
MS
chipbreaker
(CA6525)
shows
good
chip
evacuation
and
wear
resistance,
and
improved
the
tool
life
by
almost
300%.
根据用户评价
Evaluation
from
the
customer
SUS304
(奥氏体系)
・
轴类零件
Shaft
・
Vc=120
m/min
・
ap=0.5
mm
・
f=0.12-0.17
mm/rev
相比较其他公司涂层B寿命良好,达到2倍
切削处理亦良好
Kyocera's
coating
is
two
times
longer
than
Competitor
B.
Good
Chip
evacuation.
根据用户评价
Evaluation
from
the
customer
SUS304
(奥氏体系)
・
夹具
Jig
・
Vc=100
m/min
・
ap=1.0
mm
・
f=0.20
mm/rev
・
湿式
WET
・
TNMG160404MQ
(CA6525)
210
・
湿式
WET
・
CNMG120412MS
(CA6525)
CA65
25
-MQ
其他公司涂层
D
Competitor
D
90个/刀尖
90pcs/edge
50
个/刀尖
50pcs/edge
CA65
25
-MS
其他公司涂层
E
Competitor
E
150个/刀尖
150pcs/edge
80
个/刀尖
80pcs/edge
●
●
●
●
●
●
Austenitic
Stainless
Steel
Austenitic
Stainless
Steel
46
寿命提高80%以上,刀尖状态良好
以往产品切屑过长,MQ切屑短
Tool
life
was
increased
80%,
and
besides,
cutting
edge
was
still
ne.
Chips
are
divided
by
MQ,
though
competitor’s
chips
are
long.
根据用户评价
Evaluation
from
the
customer
SUS303
(奥氏体系)
・
接头
Connector
・
Vc=100~120
m/min
・
ap=1.5~2.0
mm
・
f=0.12~0.15
mm/rev
・
湿式
WET
・
CNMG120408MS
(PR1125)
相比其他公司涂层E寿命良好达到1.8倍
Kyocera's
coating
is
1.8
times
longer
than
Competitor
E.
根据用户评价
Evaluation
from
the
customer
SUS316L
(奥氏体系)
・
轴类零件
Shaft
・
Vc=100
m/min
・
ap=0.5~1.0
mm
・
f=0.15
mm/rev
・
湿式
WET
・
DNMG150404MS
(PR1125)
PR11
25
-MS
其他公司涂层
G
Competitor
G
180个/刀尖
180pcs/edge
120
个/刀尖
120pcs/edge
PR11
25
-MS
其他公司涂层
H
Competitor
H
1个/刀尖
1pcs/edge
0.5
个/刀尖
0.5pcs/edge
●
●
●
●
●
●
相比其他公司涂层G寿命良好达到1.3倍
Kyocera's
coating
is
1.3
times
longer
than
Competitor
G.
相比其他公司涂层H,切削距离达到2倍
(其他公司涂层H没有能够加工完一个工件)
刀尖相比其他公司涂层H的状态好
Kyocera's
cutting
length
is
2
times
longer
than
Competitor
H.
(Competitor
H
was
not
able
to
cut
even
1
workpiece)
Edge
condition
is
excellent
compared
to
Competitor
H.
4
根据用户评价
Evaluation
from
the
customer
根据用户评价
Evaluation
from
the
customer