横向切深 ae(mm) Width of Cut
切削抵抗 Cutting Force (N)
振刀
Chattering
刀片缺损
Insert Breakage
刀柄磨损
Toolholder Wear
切屑残留
Poor Chip Evacuation
带分割槽
With Notched Inserts
最好的解决方案! Best Solution!
3.低抵抗
Low Cutting Force
● 带分割槽刀片保证 低抵抗
Low Cutting Force due to Notched Inserts
被切削材料 Work Material :S50C
Vc = 120 m/min
ap×ae = 40 mm×5~13 mm
fz = 0.06 ~ 0.2 mm/t
MECH032-S32-11-5-4T
■ 切削抵抗比较 (主分力比较)
Cutting Force (principal force)
被切削材料 Work Material :S50C
Vc = 120 m/min
ap×ae = 40mm×10 mm
fz = 0.1mm/t
MECH032-S32-11-5-4T
推荐切削领域
15
切削领域 Cutting range
Recommended cutting range
MECH
5000
4000
3,580
3,950
4,660
10
5
3000
2000
A公司
Comp. A
B公司
Comp. B
1000
0
0.06 0.08
进给量/刀
0.1
Feed per Tooth
0.15
fz(mm/t)
0.2
MECH
其它公司产品A 其它公司产品B
Comp. A Comp. B
(本公司比较) Internal evaluation
4.抑制振刀
Reduced chattering
● 加工面(侧面)比较
Comparison of surface wall
带分割槽刀片可以减少、分散大切深作业时的抵抗,控制
振刀,保证高进给。
Notched insert lowers and disperses cutting force, and enables high feed rates by reducing Chattering
被切削材料 Work Material:S50C
Vc=120m/min
fz=0.12mm/t
ap×ae=40×7mm
MECH
平滑的加工面
Smooth surface of shoulder wall
其它公司产品 A Comp.A
发生振刀
Chattering surface
(本公司比较) Internal evaluation