高速
High
speed
切削速度
Cutting
Speed
低速
Low
speed
后面磨损量(mm)
Vb
max
wear
(mm)
15
25
25
新涂层
CA65
/CA65
PR11
New
Coated
Carbide
CVD涂层
CVD
Coated
Carbide
PVD涂层
PVD
Coated
Carbide
●
CA6515/CA6525(CVD涂层)·PR1125(PVD涂层)可以对应各种不锈钢、耐热钢、钢的断续加工。
CA6515/CA6525
(CVD
coating)
and
PR1125
(PVD
coating)
is
applicable
to
various
types
of
machining
such
as
stainless
steel,
heat-resistant
steel
and
steel,
etc.
CA65
15/25
超精细TiCN薄膜
Thin
Ultra
Fine
TiCN
●
CVD涂层材质
CVD
coated
carbide
grade
●
耐崩损的薄膜涂层
Prevents
fracture
by
thin
film
coating
平滑层TiN
TiN
PR11
25
精细表面TiCN薄膜
Fine
surface
thin
TiAlN
●
通过强韧母材实现安定加工
Stable
machining
with
tough
substrate
●
通过平滑的表面实现低切削抵抗
Low
cutting
resistance
on
fine
surface
加工面平滑/抑制溶着
Surface
Smoothness
/
Welding
Resistance
强韧
α-Al
2
O
3
层
α-Al
2
O
3
TiAIN系列涂层
TiAlN-based
coating
高温状态下同样稳定/抑制凹坑磨损
High
Temperature
Stability
/
Crater
Wear
Resistance
特殊中间层
Special
Interlayer
結合力強化/耐剥離性向上
High
Binding
Force
/
Prevents
Peeling
超精细TiCN层
TiCN
高纵横比,通过微细柱状组织结构提
高耐崩损性和耐磨性
Improved
Fracture
Resistance
and
Wear
Resistance
due
to
the
High
Aspect
Ratio
and
Fine
Columnar
Structure
■
平滑的涂层表面
Smooth
Coating
Film
Surface
●
抑制溶着和积屑瘤发生
Reduces
adhesion
and
edge
build-up
●
通过平滑的表面实现低抵抗
Low
cutting
resistance
on
smooth
surface
FS(精细表面)
TiAIN涂层
Fine
surface
TiAlN
coating
微粒子硬质合金母材
Micro
grain
carbide
substrate
高抗破坏韧性
High
fracture
toughness
■
适用领域
Application
Range
CA65
15
＜CA65
15/25
涂层
Coating
＞
＜PR11
25
涂层
Coating
＞
CA65
25
(第一推荐材质)
First
recommended
Grade
PR11
25
明亮金色涂层
Bright
Gold
Coating
FS精细表面涂层
FS
Fine
Surface
Coat
连续加工
Continuous
轻断续加工
Light
interruption
强断续加工
Heavy
interruption
加工用途
Application
原有CVD涂层
Conventional
CVD
Coating
■
切削性能的比较
Cutting
capability
原有PVD涂层
Conventional
PVD
Coating
●
CA6525
的切削性能
Cutting
Performance
of
CA6525
●
PR1125
的切削性能
Cutting
Performance
of
PR1125
750
2250
《安定性》
Stabilization
Vc=100m/min ap=0.5mm f=0.3mm/rev Wet
CNMG120408 SUS304 4个槽
Four
grooves
冲击次数(次)
The
frequency
of
damage
《安定性》
Stabilization
Vc=100m/min ap=1.5mm f=0.3mm/rev Wet
CNMG120408 SUS304 4个槽
Four
grooves
冲击次数(次)
The
frequency
of
damage
1500
CA6525
CVD
750
1500
2250
PR1125
PVD
A公司
M25
PVD
A
company's
CVD
M25
coating
A公司CVD涂层
A
company's
CVD
coating
A公司
M35
CVD
A
company's
CVD
M35
coating
《耐磨损性》
Wear
resistance
0.20
Vc=200m/min ap=1.5mm f=0.3mm/rev Wet
CNMG120408 SUS304
《耐磨损性及工件毛刺》
Wear
resistance
and
burr
condition
Vc=120m/min ap=1.0mm f=0.15mm/rev Wet
CNMG120408 SUS304
切削时间
Hour
of
cutting
:30min
・
毛刺小
Small
burr
・
磨损少
Less
wear
0.15
0.10
0.05
A公司CVD涂层
A
company's
CVD
coating
PR1125-MU
A公司
M25
PVD
A
company's
CVD
M25
coating
・
无溶着
No
adhesion
・
毛刺大
Large
burr
・
磨损大
Heavy
wear
・
有溶着
Adhesion
0
5
0.00
10
切削时间(分)
Cutting
time
(min)
15
20
CA6525
CVD
A公司
M35
CVD
A
company's
CVD
M35
coating
・
切屑缠绕
Chip
feeds
into
the
machine
・
边界磨损(损伤)大
Large
notching
・
磨损大
Heavy
wear
1